Product Description
Features:
1. The lower mold is fixed and the upper mold is movable, ensuring precise positioning of inserts, can automatically ejecting finished products,which is very convenient and easy to take out.
2. Fast mold clamping, equipped with low-pressure mold closing device which can protects the mold.
3. Intelligent safety design:, adjustable low pressure safety mold locking, equipped with infrared protection function, touch infrared automatic pause to protect the personal safety of workers. Two-button start mode: the mold can be closed only by pressing the start button with both hands at the same time (press the start button with both hands, so that both hands are at the start button position and not under the mold), which ensures the personal safety of the workers.
4. Automatic insertion and removal devices can be added for fully automated operation.
5. Multi-stage temperature control, multi-stage injection pressure, and infinite back pressure adjustment are available.
6. This machine is designed for molding precision engineering plastic parts.
7. The servo system makes the machine more energy-efficient, environmentally friendly, efficient, and stable. The servo motor consumes 30%-80% less energy than conventional energy-saving motors.
8. Imported parts: imported parts are used for electric control parts and hydraulic parts, which are quiet, precise, durable and worry-free.
Application:
Applicable industries: plugs, sockets, connectors, switches, backpack buckles, chargers, electrical appliances, color palettes, hoses, hard tubes, soft boards, hard boards, mechanical parts, automobiles, meters, electronic parts, stationery, lampshades, Instrument shells, cabinets, computers, toothbrush handles, accessories, golf balls, corsages, antennas, badges, buttons, furniture, sports goods, decorations, glue flowers, small building materials, connectors, telecommunications, keychains, Toys, pens, cosmetic bottle joints, lenses, medical supplies, cams, zippers, daily products and other parts are injection molded.
Suitable for various thermoplastics: PC/ABS, PC, PS, PVC, PP, PU, PA, POM, PMMA, PET, PPO, PPS, ABS, PE, LCP, PBT, acrylic, melamine, 372, nylon , Polypropylene, polystyrene, etc.
Precise and Efficient Plastic MoldingOur vertical injection molding machine ensures remarkable production accuracy and operational efficiency. With advanced digital touchscreen controls, rapid mold change technology, and adjustable test settings, it supports a wide range of plastic types and component geometries. Its energy-efficient design and robust build make it suitable for high-demand manufacturing environments.
Flexible Operation and SafetyCapable of semi-automatic or fully automatic modes, this machine offers user-friendly operation via PLC control and safety interlocks. Its water/air cooling systems and swift ejection stroke support continuous, high-speed production while maintaining safe and stable working conditions. It is an excellent choice for both small-batch prototyping and large-scale manufacturing.
FAQ's of Vertical Injection Molding Machine for Plastic Manufacturing:
Q: How does the vertical injection molding process work in this machine?
A: The process starts by heating and melting plastic material, which is then injected at high pressure (up to 1800 bar) through the 32 mm screw into a mold clamped with a force of 35 to 70 tons. After cooling (via air or water), the molded product is ejected using a 70 mm stroke. The entire cycle can be adjusted between 10 to 45 seconds for efficiency.
Q: What plastics can be processed with this injection molding machine?
A: This machine processes a wide range of thermoplastics, including ABS, PET, PP, PS, PE, PVC, Nylon, and Polycarbonate (PC). It is optimized to suit various grades and applications, making it highly flexible for diverse manufacturing needs.
Q: When should I use a vertical injection molding machine over a horizontal one?
A: Vertical machines are ideal for insert molding or when working with over-molding applications, allowing for precise placement of components and easier handling of smaller parts. Their compact footprint also makes them suitable for workshops with space limitations.
Q: Where can this machine be installed and what are the installation requirements?
A: Intended for floor-standing use, the machine requires a standard industrial power supply (3 Phase, 380V, 50Hz), and operates efficiently in environments with temperatures between 10C and 40C and humidity up to 85% RH. It fits most factory or workshop spaces due to its compact dimensions (1400 x 950 x 1850 mm).
Q: What benefits does the PLC touchscreen control provide?
A: The PLC touchscreen offers intuitive machine operation through user-friendly digital controls. It enables precision parameter settings for clamping force, temperature, injection speed (up to 200 mm/s), and test range, while ensuring rapid response times (<2 ms) and enhanced process monitoring.
Q: How is safety ensured during machine operation?
A: Safety interlocks, emergency stops, and robust structural design (60 HRC frame) are integrated to prevent unauthorized access or accidental operation. The PLC control adds another layer of operator safety through alert notifications and process lockouts when unsafe conditions are detected.
Q: What is the typical usage capacity and sample size for this machine?
A: You can expect shot capacities between 60 and 120 grams per cycle, accommodating specimen sizes up to 120 x 120 mm. The adjustable cycle and precise injection parameters enable consistent production, suitable for small to medium batch runs or prototyping.