Product Description
Product performance
* Professionally manufactured screw and barrel, high processing precision, quality assurance
* Brand motor drive, stable and reliable screw speed control
* Particle size and coarseness can be adjusted. The material is fully plasticized and mixed in the screw.
Application scope
* Melting and plasticizing extrusion of materials
* Optimization of extrusion molding process parameters
* Establishment of small experimental lines for film, sheet, pipe, granulation, etc.
Precision Heating and Process ControlWith two independent heating zones and digital PID controllers, this extruder delivers consistent and precise temperature management from room temperature up to 300C. The system heats quickly in 1-2 minute increments and maintains a temperature accuracy of 1C, with a fine resolution of 0.1C displayed on the LED panel, ensuring reliable results for sensitive polymer processing tasks.
Versatile and Customizable OutputDesigned for flexibility, the Single Screw Tabletop Laboratory Extruder supports interchangeable custom dies, enabling a wide range of specimen sizes and geometries. The apparatus can handle up to 2 kg/hr output, adjustable test speeds (0.1-10 rpm), and a variable test stroke up to 400 mm. This adaptability suits small-scale formulations, educational demonstrations, and R&D protocols.
Compact, Safe, and User-FriendlyThis tabletop design offers robust performance while occupying minimal space. It includes essential safety features such as an emergency stop and overload protection. The intuitive digital control panel, optional USB output, and quiet operation (<75 dB) provide a safe, easy, and efficient user experience in any lab environment.
FAQ's of Single Screw Tabletop Laboratory Extruder for Polymer Processing:
Q: How does the temperature control system work on the laboratory extruder?
A: The extruder uses two independent PID-controlled heating zones for accurate temperature management from room temperature up to 300C. The digital system offers precise control (with 1C accuracy and 0.1C resolution) and rapidly heats materials in increments of 1-2 minutes.
Q: What polymers and applications is this extruder suitable for?
A: This tabletop extruder is ideal for processing a wide range of polymers in research, development, and laboratory education. Its robust design and customizable dies make it suitable for sample formulation, R&D, and process optimization for different polymer types.
Q: Where can the Single Screw Tabletop Laboratory Extruder be installed?
A: Thanks to its compact, portable, and lightweight design (approx. 70-100 kg, dimensions of 700 x 400 x 550 mm), the extruder is suitable for laboratory benches, educational facilities, industrial R&D labs, and pilot-scale production lines.
Q: What safety features are integrated into the extruder?
A: The extruder is equipped with multiple safety features, including an emergency stop button and overload protection, ensuring safe operation even during testing or continuous runs.
Q: When is it necessary to use the interchangeable custom dies?
A: Interchangeable dies allow you to tailor the extruder output to specific specimen sizes and shapes, which is essential when working with varying research or development protocols.
Q: How is the output capacity determined?
A: The extruder delivers up to 2 kg/hr, depending on the processed material and test parameters such as speed and temperature. Output capacity may vary with polymer type and selected operating conditions.
Q: What are the primary benefits of using this equipment in the laboratory?
A: Key benefits include precise process control, customizable outputs, compact and portable design, efficient cooling and heating, reliable safety systems, and versatility for diverse polymer processing needs in a laboratory or R&D context.