Rubber Mooney Viscometer for Mooney Viscosity Testing

Rubber Mooney Viscometer for Mooney Viscosity Testing

Name: Rubber Mooney Viscometer for Mooney Viscosity Testing
Brand: Guangdong Hongtuo Instrument Technology Co.,Ltd .
Price: 5480.0 USD
Availability: InStock

5480.0 USD ($)/Unit

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Product Details:

Max Height 1200 mm (system unit)
Test Range 0~200 Mooney units
Number of Specimens Single specimen per test
Port Size Standard air inlet 8 mm
Mounting Type Floor standing (on wheels)
Specimen Size 38.10 mm x 6.00 mm disc
Response Time Real-time during testing
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Rubber Mooney Viscometer for Mooney Viscosity Testing Price And Quantity

Minimum Order Quantity 1 Unit
Price 5480.0 USD ($)/Unit

Rubber Mooney Viscometer for Mooney Viscosity Testing Product Specifications

Features Auto temperature control, Overheat protection, Digital display, Data storage
Automation Grade Semi-Automatic / Fully Automatic (optional)
Gas Pressure 0.5 MPa (compressed air for pressing system)
Interface Type USB/PC connectivity
Humidity 80% RH (working environment)
Equipment Type Rubber Mooney Viscometer
Accuracy 0.5 Mooney unit
Application Mooney viscosity testing of unvulcanized rubber
Test Stroke Not Applicable (Rotational test)
Power Supply 220V AC, 50 Hz
Usage Rubber laboratory, Quality control
Display Type Digital/PC Interface
Resolution 0.01 Mooney unit
Measuring Range 0~200 Mooney units
Control Mode PC control / Manual operation
Test Width Customizable (Standard specimen chamber diameter: 38.10 mm)
Test Speed 2 rpm (Mooney disc rotational speed)
Frequency 50 Hz
Temperature Room Temperature to 200C (controlled by PID)
Operating Voltage 220V, 50Hz
Max Height 1200 mm (system unit)
Test Range 0~200 Mooney units
Port Size Standard air inlet 8 mm
Machine Weight Approx. 150 kg
Number of Specimens Single specimen per test
Response Time Real-time during testing
Specimen Size 38.10 mm x 6.00 mm disc
Mounting Type Floor standing (on wheels)

Service Support On-site installation, training, and remote technical support
Software User-friendly software for data acquisition, reporting, and statistics
Temperature Uniformity 0.5C within specimen chamber
Operating Environment Ambient 10C - 35C, 80% RH
Safety Features Emergency stop switch, overheat alarm
Test Time Settable 0-99 min, adjustable
Cooling Method Air cooling system after test
Calibration Function Automatic and manual calibration supported
Data Output Exportable to PC, Printer compatible
Heating System Electric heater with PID control

Product Description

Application

Applied to metrology quality inspection; rubber research; automotive manufacturing; wire and cable; medical equipment; civil aviation; colleges and universities; research laboratory; technical supervision department; petrochemical industry; tire production; other industries.

Introduction

A. High-precision sensor: 0 to 100 Mooney values. The Mooney accuracy is within 0.5 Mooney. Resolution: 1/10 Mooney

B. Control system: computer control and interface board for data collection, preservation, processing and printing test results and curve processing.

C. Rotary system: The number of gears is used to reduce the speed of Electronic Products + gear reducer + reduction gears. Rotor speed: 20.02r/min.

D. Temperature control system: Using Intelligent digital temperature control instrument, real-time Automatism adjusts PID control parameters. Temperature control range 0--200 C, temperature control accuracy 0.3 C, temperature resolution 0.1 C.

E. Data transmission method: RS232 transmission

F. Display mode: Viscosity-106+WIN-XP test software computer screen display, plus excellent user software and advanced hardware equipment make the whole measurement very convenient, fast, accurate and pleasant.

G. Rotor: Cr6wv material, the larger rotor is 38.10 0.03 plane tooth number 24, the smaller rotor is 30.48 0.03 plane tooth number 19.

F. Measurement and control mode: humanized measurement and control method, mouse click-to-use or host panel touch button.

Function of Software

A. Test standardization: Comply with GB/T1232 "determination of the Mooney viscosity of unvulcanized rubber", GB/T 1233 "determination of the Mooney viscometer method of early curing properties of rubber compounds " and ISO289, ISO667.,other standards.

B. Sample information: setting up the number of plastic materials ,such as "outer tire 5", "RBS6" and so on. If the user wants to add a title name to the printed drawing, any type of title text description can be set.

C. High-quality features: The excellent function of humanized design is to modify the measurement time in the test process. The rubber material is estimated to set a 20-minutes measurement time. When do the actual measurement with 11 minutes, it has been measured at t18 at 9 minutes or 10 minutes. If for the small rotor, the measurement has been completed. When measure out t35, If it is the large rotor, the measurement is completed also. In this case.it is no longer necessary to go on testing. Press Send as and the experiment is immediately stopped at 9 or 10 minutes above. The complete Mooney curve is drawn. calculates all the data and stores the data curve in the database. If at 20 minutes the t18 or t35 is not measured, the experiment will automatically move the points and minutes downwards (by manually changing the measurement time) until t18 or t35 is measured. If 200 minutes t18 or t35 is not measured, this measurement will be automatically ended. This feature undoubtedly greatly facilitates the user, saving precious time and rubber materials.

D. The graph curve scale is automatically optimized by Auto Scale. After the measurement is completed, the software will automatically adjust the Y scale according to the measurement value size 0-100 Mv 0-200 Mv, so that the curve is more beautiful, more curves are compared, completely different rubber materials, different Curve shape, different measurement time, can also be compared.

E. Database: The software presets 100 numbered databases. Each bank can store unlimited sets of measurement data. In the face of thousands of sets of data for months and years and decades, the user can easily put the data in different time periods into different databases. The purpose of setting the database address is here.

F. Automatic archiving at the end of the test. Automatically calculate the maximum Mooney, minimum Mooney, tH, tL, Mend, Tend, 15, 30, M1+4, M1+5, M1+6, M1+7, M1+ 8, M1+F and so on.

Accessories

A. One copy of one-year warranty and one English operation manual.

B. A special test software for rubber Mooney viscometer.

Main Technical Parameters

A. Temperature range 0-200C

B. Temperature measurement accuracy 0.3C

C. Control accuracy 0.3C

D. Temperature Resolution 0.1C

E. Torque range 0-100 Mooney

F. Calibration accuracy 1000.5 Mooney

G. Rotor speed 20.02 rev/min

H. Measurement time 0-200 points Resolution 1 second

I. Ambient temperature 0-35C

J. Relative humidity <80

K. Test pressure 11.5KN 0.5KN

L. Gas distribution 0.45-0.6MPA

M. Power supply AC 220V 1KVA

N. Machine size: about 6605701300mm

O. Machine weight: about 210Kg

Precise Viscosity Testing and Temperature Control

The Rubber Mooney Viscometer excels in measuring the viscosity of unvulcanized rubber thanks to its electric heating system governed by PID control. With its exceptional temperature uniformity of 0.5C within the chamber and real-time data display, it guarantees reliable and repeatable results-crucial for research and quality control needs in the rubber industry.

User-Friendly Operation and Data Management

Seamless operation is achieved thanks to intuitive software designed for easy data acquisition, statistical analysis, and report generation. The device offers flexible control through PC interfaces or manual operation, and results can be exported directly to a PC or printer, streamlining workflow and documentation for laboratory technicians.

Robust Safety and Support Features

Equipped with emergency stop switches and an overheat alarm, the Mooney Viscometer prioritizes operator safety. Cooling is handled by an efficient air cooling system post-test. The equipment is complemented with comprehensive support options, including on-site installation, user training, and remote technical assistance, ensuring a smooth experience from installation to operation.

FAQ's of Rubber Mooney Viscometer for Mooney Viscosity Testing:

Q: How does the Rubber Mooney Viscometer ensure precise temperature control during testing?

A: The viscometer is equipped with an electric heater managed by a PID controller, maintaining temperature uniformity within 0.5C throughout the specimen chamber. This precise control ensures reliable and repeatable testing conditions for accurate Mooney viscosity measurements.

Q: What data output and connectivity options does the Mooney Viscometer offer?

A: Test data can be exported to a PC or sent directly to a printer via USB or PC interfaces, enabling seamless data storage, reporting, and further analysis using the included user-friendly software. All results are available in real-time during the viscosity test.

Q: When should calibration be performed on this viscometer, and how is it done?

A: It's recommended to calibrate the Mooney Viscometer regularly according to your lab's protocols or after any significant maintenance event. The device supports both automatic and manual calibration, ensuring consistent measurement accuracy throughout its operational life.

Q: Where can the Mooney Viscometer be installed, and what are its environmental requirements?

A: The instrument is floor-standing and suitable for laboratory environments. It operates best at an ambient temperature between 10C and 35C with humidity up to 80% RH, and requires a 220V AC power supply and a standard air inlet of 8 mm for compressed air.

Q: What safety features are included with the Rubber Mooney Viscometer?

A: The viscometer is designed with an emergency stop switch and overheat alarm system to protect both users and specimens. Additionally, a built-in air cooling system cools the chamber automatically after testing to prevent overheating.

Q: How is the machine operated and what options are available for automation?

A: Operation can be conducted either manually or via PC control, depending on the user's preference. The system offers semi-automatic operation by default, and a fully automatic mode is available as an option for enhanced automation and efficiency.

Q: What are the main benefits of using this Mooney Viscometer in a laboratory setting?

A: This viscometer delivers precise, repeatable, and rapid viscosity measurements with minimal training required, thanks to user-focused software and reliable automation. Safety, easy maintenance, comprehensive support, and flexible data management further enhance laboratory productivity and accuracy.

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