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Laboratory Flat Vulcanizing Machine for Rubber Sample Preparation
4999.0 USD ($)/Unit
Product Details:
- Hardness N/A - Dependent on Mold
- Number of Specimens 1~2 per cycle
- Display Type Digital LCD and LED Indicator
- Resolution 0.1C (temperature), 0.1 kN (force)
- Application Rubber Sample Preparation, Laboratory Curing of Rubber, Small Batch Vulcanization Testing
- Measuring Range Varies by installed force gauge and sensor
- Automation Grade Semi-automatic (Full-automatic optional)
- Click to view more
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Laboratory Flat Vulcanizing Machine for Rubber Sample Preparation Price And Quantity
- 1 Unit
- 4999.0 USD ($)/Unit
Laboratory Flat Vulcanizing Machine for Rubber Sample Preparation Product Specifications
- Digital Touch Panel & Manual Operation
- 1000 mm (machine height)
- 220V/380V optional
- 85% RH
- Floor-standing
- Varies by Mold Size, usually up to 150150 mm
- 50/60 Hz
- Laboratory Flat Vulcanizing Machine
- 0.5C (temperature), 1% (force)
- AC 220V, 50/60Hz
- 200 mm
- RS232/USB data output (optional)
- 0.5~0.8 MPa (Air)
- Adjustable, typically 5-50 mm/min
- Standard 1/4 (air inlet)
- 30 Ton (standard), options 10T/20T/30T/50T
- Room temperature to 300C
- Customizable (commonly 150150 mm or 200200 mm)
- 5 seconds (temperature and force feedback)
- Digital LCD and LED Indicator
- 0.1C (temperature), 0.1 kN (force)
- Rubber laboratory, R&D, Rubber manufacturing
- N/A - Dependent on Mold
- 1~2 per cycle
- Approx. 250 kg
- Automatic temperature control, Overload protection, Timer
- Max 150 mm
- Varies by installed force gauge and sensor
- Semi-automatic (Full-automatic optional)
- Rubber Sample Preparation, Laboratory Curing of Rubber, Small Batch Vulcanization Testing
- 20 Liter (hydraulic version only)
- 0~9999 s/min, programmable
- Built-in air cooling/fan (optional water cooling)
- Emergency stop, Over temperature cut-off, Operator lock
- Hydraulic (manual/electric pump)
- High-temperature resistant ceramic fiber
- 65 dB (A)
- Approx. 800 600 1200 mm
- Powder-coated, standard laboratory grey
- 300 mm 300 mm (customizable)
Product Description
Introduction:
Place the experimental material in the mold and place it parallel between the heated platens of this product. Apply a certain temperature and pressure to shape the experimental material for production reference.
Features:
1. The tablet press equipment is small in size and full of functions, with stable temperature and low noise. Easy to operate, save materials, and have accurate temperature.
2. High-precision, high-wear-resistant guide pillars with strong bearing capacity, stable lifting, and has function of fast rising, slow locking, and fast falling.
3. The surface temperature of the heating platen is uniform, the temperature control is accurate, the temperature controller can accurately display temperature data, and the operation is safe and convenient.
4. Under a certain center distance, larger diameter hydraulic cylinder is allowed to be installed, thereby reducing the number of hydraulic cylinders, with simple structure and low maintenance.
5. The oil pump motor stops working when the experimental materials are pressed and formed, and has function of automatic pressure compensation. The oil circuit configuration is more reasonable and reliable.
6. The exhaust time, exhaust times, heating temperature, and pressurization time can be set, making it easy to operate.
Application:
It is mainly used in rubber and products, plastics and PVC products, pigments, masterbatch, stabilizers, and other industries. Its main purpose is to test and compare the physical properties of raw materials after molding.
For example: the glossiness of the surface of the material after molding, whether there are black spots, its strength, hardness, plasticity after adding auxiliary materials, etc.
Universities and scientific research units: research and development of new materials, teaching use,
formula comparison and improvement
Plastic industry: detection of tablet proofing, fisheye, black spots, stains, etc.
Pigment industry: tableting and contrasting tablets
Stabilizer chemical industry: tableting, testing strength and hardness
Rubber industry: vulcanization with vulcanizing agent
Specification:
Capacity: 30 tons (can be customized)
Heating method: heating tube heating (special)
Temperature range: room temperature300
Temperature control accuracy: 3
Temperature controller: LED display button setting input, numerical display
Temperature control method: P.I.D self-tuning mode combined with high-precision sensors, with automatic temperature compensation function.ensure temperature balance
Pressure plate material: high quality alloy steel (corrosion resistant, high temperature resistant, uniform thermal conductivity)
Platen size: 300300mm
Pressure plate surface: mirror hard chrome treatment
Number of working layers: two working layers (upper layer heating, lower layer cooling)
Pressure plate spacing: 080mm
Number of exhausts: 010 times can be set as needed
Timer: LED digital display, 0.199M9.9H time period can be set (pre-pressure time and pressure time can be preset)
Cooling method: tap water cooling (customer provides cooling water interface)
Pressure adjustment method: The pressure between 030T can be adjusted according to experimental needs
Casters: casters with brakes for easy movement and fixation
Equipment color: yellow (can be customized according to customer requirements)
Equipment volume/weight: about 1000*500*1450mm / about 780kg
Equipment power supply: three-phase five-wire, AC380
Total equipment power: about 9KW
Accessories:
|
Accessories Name |
Qty |
|
Receiving tray |
1 pcs |
|
bamboo spatula |
2 pcs |
|
cleaning utensils |
1 pcs |
|
Gloves |
10 pcs |
|
Maintenance tools (hexagonal wrench) |
1 pcs |
|
Tool box |
1 pcs |
Precision Curing for Rubber Laboratories
Engineered for reliability and repeatability, this Laboratory Flat Vulcanizing Machine facilitates the precise preparation of rubber samples for testing and analysis. Its hydraulic pressure and digital touch controls enable users to calibrate and execute curing protocols accurately, ensuring consistent and valid results for research, manufacturing, and quality assurance purposes.
Advanced Safety and Smart Controls
Safety is integral with emergency stop features, overload protection, operator locks, and an over temperature cut-off. The system supports programmable parameters-temperature, time, and pressure-managed through an intuitive digital panel. Optional data output capabilities make it an excellent choice for detailed study and result documentation.
FAQ's of Laboratory Flat Vulcanizing Machine for Rubber Sample Preparation:
Q: How is the sample curing process managed on this Laboratory Flat Vulcanizing Machine?
A: The curing process is precisely controlled using a programmable digital touch panel that manages temperature (up to 300C), timer (0~9999 s/min), and pressure. The user sets the desired parameters, loads the rubber specimen, and initiates the cycle. The built-in timer and feedback systems ensure consistent results, with temperature and force monitored in real time.Q: What are the primary benefits of using this vulcanizing machine for rubber sample preparation?
A: The machine offers exact control over temperature, pressure, and timing, ensuring reliable and repeatable vulcanization of rubber samples. High insulation and efficient cooling promote stable operation, while safety features and programmable automation increase lab productivity. Customizable plate and specimen sizes enhance versatility for different testing requirements.Q: When is it necessary to use the hydraulic (manual or electric) pressure control on this equipment?
A: Hydraulic pressure control is essential when precise and stable force application is required, as in molding and curing rubber samples. Depending on the sample, users can choose manual pumps for simple tests or electric pumps for more frequent or demanding applications, ensuring adaptability for routine lab and specialized research work.Q: Where can this laboratory flat vulcanizing press be used effectively?
A: Designed for laboratory settings, this machine excels in research & development facilities, rubber manufacturing quality control labs, universities, and small batch production environments. Its moderate noise level and floor-standing design make it suitable for standard laboratory spaces.Q: What is the process for customizing plate and mold sizes on this machine?
A: Customization is facilitated through selectable plate and specimen dimensions upon order, typically 150x150 mm or 200x200 mm, but other sizes are possible to suit diverse application needs. The manufacturer works with the customer to accommodate required specifications for accurate sample preparation.Q: How does the safety system protect operators during machine operation?
A: The safety system includes an emergency stop, over temperature cut-off, overload protection, and operator lock, ensuring immediate shutdown in case of abnormal conditions. These features minimize risks during high-pressure, high-temperature cycles, providing a safe working environment for laboratory personnel.Tell us about your requirement
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Guangdong Hongtuo Instrument Technology Co.,Ltd .
- 9F, Building 2, No. 8, Chuangyi East Road, Daojiao Town,Dongguan - 523071, Guangdong, China
- Phone :86-769-13267004347
- Ms. Sky Li (Overseas Sales Manager)
- Mobile :+8613267004347, +8618565755697
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