Rubber No Rotor Rheometer Testing Machine

Product Description

Rubber No Rotor Rheometer Testing Machine

Description

The rotorless vulcanometer is the most widely used instrument for controlling rubber quality in the rubber processing industry, rapid inspection, and rubber basic research. It provides accurate data for the optimal rubber compounding formula, accurately measuring the scorch time, the vulcanization time, the vulcanization index and parameters such as maximum and minimum torque.,etc.

The vulcanization instrument includes host computer, computer, temperature measurement, temperature control, data acquisition and processing, sensors and electrical interlocking. The measurement and temperature control circuit consists of measurement and control module, platinum resistor, and heater. It can automatically track changes of the power grid and ambient temperature, automatically correct PID parameters, to achieve rapid and accurate temperature control. The data acquisition system and the electromechanical chain complete the automatic detection of the torque signal of the rubber vulcanization process, and automatically display the temperature value and set value in real time. After the vulcanization is completed, the vulcanization curve and the process parameters are automatically processed, calculated, and printed.

Show vulcanization time, vulcanization torque. The computer displays the vulcanization process in real time and "temperature" change and the "time-torque" change process can be seen at a glance from above.

     

Characteristics

• High accuracy temperature control and wide range.
• Clock programming function. (setting, modification time)
• Advanced technology switching power supply, wide voltage range.
• Imported integrated circuits and control components.
• Meet the requirements of GB/T16584 (Test Rubber Vulcanization Characteristics with Rotorless Vulcanometer) and ISO6502.
• Powerful microprocessors use high quality imported chips. On the one hand, computers and microprocessors can take signals from the torque sensor and record the signals on the graph. At the same time, the computer and the measurement control module interface exchange data and control the temperature of the mold cavity.
• The rotorless vulcanometer was designed with a series of interlocking functions, including closing the plastic glass door. If the door is not closed, the mold cannot be closed. Only when the door is closed safely can the mold be closed. Only work can be done.

All in all, this type of vulcanizer is more stable, more accurate, cheaper, and more functional than other models. It is the best instrument for testing rubber properties.

Specification

The standard for the implementation of the vulcanization instrument is: ASTM D5289-95 ISO6502-1999(E) GB/T16584-1996

Temperature range: room temperature to 200  degree

Temperature measurement accuracy: 100 to 200 degree,

Temperature stability: 100 to 200 degree

Setting range: 0 to 200 degreeSetting minimum unit: 0.1 degree

Temperature display range: 0 to 200 degree

Display resolution: 0.1 degreeSet the time range: 0 to 200 minutes

Set the minimum unit: 1 minute

Automatic range switching: automatic increase according to actual torque

Compressed air: 0.32Mpa controlled by pneumatic control valve

Swing frequency: 100 times/minute (about 1.7HZ)

Ambient temperature: normal temperature -40 degree, relative humidity less than 80%, no corrosive gas in the air

Power: 2KW

Dimensions: 680*630*1100(mm)

Advanced PID-Controlled Heating System

The integrated electric PID-controlled heating system ensures rapid and precise temperature regulation from room temperature up to 200C, making it suitable for a broad spectrum of rubber vulcanization tests. With automatic overheat protection and an emergency stop feature, the system provides a safe and stable testing environment while maintaining high accuracy and repeatability in results.


User-Friendly Operation and Versatile Data Management

The rheometer incorporates a microcomputer or PLC controller for semi-automatic operation and features an LCD digital display for real-time data visualization. Test data can be exported easily via USB or RS232 to Windows-based software, or directly to a printer. Bilingual operation (English/Chinese) ensures usability for diverse laboratory personnel.


Optimized for Rubber Quality and Vulcanization Analysis

Specifically designed for evaluating rubber compounding and vulcanization, this machine accommodates various specimen types and sizes, with a test torque range of 0.1 Nm to 20 Nm and accuracy within 1% F.S. Its capability to test up to 10 samples per hour enhances workflow efficiency in research, quality control, and production environments.